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Providing Varied Information on Rapid Prototyping in The Web

3D Digitization and Rapid Prototyping

The process of rapid prototyping is exactly like it sounds: prototypes of products are quickly produced so that companies can move forward with final production. Having begun in the 1980’s, rapid prototyping is relatively new. But in the almost three decades since its inception, it has grown from producing models and prototype parts alone to being used by sculptors for art exhibits and used by manufacturing companies to produce market ready parts in small numbers. In the past, rapid prototyping was conducted using traditional data surveying methods that resulted in 2D drawings that were less accurate than the data results produced by today’s preferred method of data collection for rapid-prototyping: 3D digitization, or laser scanning.

Due to their ability to produce data models that can be directly manufactured from, 3D laser scanning services are primarily associated with the traditional engineering and reverse engineering processes. However, the use of additive manufacturing technology in contemporary rapid-prototyping also requires the aid of laser scanning, particularly in the form of solid CAD models. Laser scanning produces three types of data models: polygon mesh models, surface models and solid CAD models. Polygon mesh models-also known as mesh models-are virtually un-editable, and are typically used for archiving or product visualization. Surface models are more editable than mesh models, but are only editable at their surface, making them ideal for modeling artistic and organic shapes. Solid CAD models, on the other hand, can incorporate design intent.

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3D Printers and Rapid Prototype Machines – What is the Difference?

For people outside the fields of engineering and technology, there can be some confusion regarding the terms “3D printers” and “rapid prototype machines.” This conundrum is to be expected since there are even engineers who are not aware that these machines exist.

Nonetheless, both these machines are used in fabricating scale models used in engineering, automation, manufacturing and mechanics. In recent years, however, the use of these machines has expanded beyond the confines of engineering to medicine, education, and even the arts. But what makes these machines different from each other?

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Money Saved with A Rapid Tooling Strategy

Rapid Tooling prototypes are often made using FDM technology. The part was made from extruded black ABS and was used for some functional testing.

Initial Prototyping

3M began this phase by creating stereolithography (SLA) patterns with its in-house SLA equipment. Overflow SLA work was sourced to Vista Technologies. The SLA prototypes were used by engineers and industrial designers to check fit and form. The same prototypes were used by 3M packaging engineers to create conceptual mock-ups of product packaging. They also made excellent tools for ergonomic and usability studies.

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